Products

PON ENGINEERS PVT. LTD. is a well-established manufacturer and supplier of Powder Coating Plants and Control Equipments. This Parent Company was promoted in 1995 as a smal scale industries by Mr.S.Muthukumar, incorporated as PON ENGINEERS PVT. LTD. with the idea of marketing exploration in the field of Powder Coating Plants & Equipments.

Flexiauto Powder Sprayguns

  • Intelligent SprayGun with Digital Regulators and LED display Can be operated through a communication cable.
  • Hi-tech Powder Spray Gun
    Integrated 100kv built-in Electrostatic high voltage generator for uniform Charging of profile with enhanced transfer efficiency and reduced wastage. Well balanced powder spraygun which handles all type of complex profiles flat surface & pipes.
  • Powder flow, Air, fluidizing Pressures, HV Digital display.
  • Rugged control panel, Easy flow feed pump.
  • Spray guns are available for metallic powders
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TUBURN L.P.GAS FIRED TUBE HEATER

  • Most efficient and economic.
  • Energy saving up to 25% ++ compared to other type of heating.
  • Power transmission through Geared motor and roller chain.
  • ECO Friendly & Pollution free,
  • Very safe & Hazard free due to concealed flame, Fast heating possible.
  • Easy to install & Nil maintenance.
  • Automatic firing & control systems

APPLICATIONS

  • Powder & Paint Curing
  • Aluminium extrusion – Ageing
  • Component curing & Drying
  • Liquid Heating / Hot Phospating & Degreasing
  • General Purpose Heating
  • Spices Heating
  • Grain Heating

Radiant Gas Tube Heater

Radiant gas tube heater working in the same way as the sun, radiant heat warms all solid objects and surface in its path through electromagnetic waves being overhead. Infrared energy passes inertly through the air dissipating as heat upon contact with people and surface creating a comfortable.

Radiant gas tube heater incorporates two compartments one combustion chamber with a specially constructed air flow passage and burner head to eliminate combustion air turbulence. The twin gas safety shot off valve and vacuum switch monitors the differential air pressure within the burner safety.

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Reciprocators Single Axis Versions

  • This equipment is designed for efficient use in automatic Powder Coating plants. It's robust design & stable construction plays an very important role.
  • Gun Control Unit
    The control cabinet safely controls and monitors all electrical & Pneumatic functions of the installation from one point. Controls are available for powder output, spray type, high voltage supply to each individual gun are regulated and monitored.

FEATURES AND BENEFITS

  • Power transmission through Geared motor and roller chain.
  • Design of the reciprocator carriage delivers jerk free & smooth uniform motion.
  • Maintenance free motor drive
  • Adjustable speed, Touch screen monitor with PLC controls
  • Memory storage can save many different programs.
  • Conveyor and powder gun controlled by PLC system are interlockable.
  • Available in one or two axis version.

TECHNICAL SPECIFICATIONS

Reciprocator Height : 2.3m to 3.8m Input voltage : 440v 50Hz
Max load capacity : 40kgs Motor : Bonfiglioli – 1.1kw
Speed range : 0.08 up to 0.6m/s PLC : ABB
Acceleration : 0.1 to 2.0m/s Stroke Length : Up to 2.8mts
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Reciprocators Double Axis Version

  • This equipment is designed for efficient use in automatic Powder Coating plants. It's robust design & stable construction plays an very important role.
  • Gun Control Unit
    The control cabinet safely controls and monitors all electrical & Pneumatic functions of the installation from one point. Controls are available for powder output, spray type, high voltage supply to each individual gun are regulated and monitored.

FEATURES AND BENEFITS

  • Power transmission through Geared motor and roller chain.
  • Design of the reciprocator carriage delivers jerk free & smooth uniform motion.
  • Maintenance free motor drive
  • Adjustable speed, Touch screen monitor with PLC controls
  • Memory storage can save many different programs.
  • Conveyor and powder gun controlled by PLC system are interlockable.
  • Available in one or two axis version.

TECHNICAL SPECIFICATIONS

Reciprocator Height : 2.3m to 3.8m Input voltage : 440v 50Hz
Max load capacity : 40kgs Motor : Bonfiglioli – 1.1kw
Speed range : 0.08 up to 0.6m/s PLC : ABB
Acceleration : 0.1 to 2.0m/s Stroke Length : Up to 2.8mts
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Gunless Powder Coating System

  • Powder particles are aerated in a fluidizing bed are electrostatically charged by ionized air forced through the fluidizing tile at the base chamber and rises above the chamber, forming a cloud of charged powder.
  • On placing the job in this cloud are attracted by the powder particles, getting coated.
  • It gives uniform coating. Coating thickness is controlled by varying the voltage and the time of job exposure to the powder cloud.

FEATURES AND BENEFITS

  • Deep slot coverage.
  • Greatly improves the winding ability than paper liners in Rotor coating.
  • Coat wide range of sizes & shapes of parts.
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Automatic Feeding System

FEATURES AND BENEFITS

  • In automatic systems the recycled powder collected from the cyclone separator is transferred to a vibrating powder siever, there it separates the dust from powder.
  • The sieved powder is dropped in to the powder hopper and mix with the virgin powder. The whole process is monitored by powder level sensors and the PLC system.
  • Two different Hoppers are provided for circulated & fresh powder. Touch Screen operation, Automatic fresh powder supply with level monitoring, automatic level maintaining & lense movement.
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Powder Sieving System

  • Powder sieve can be used for fresh & reclaimed powder. It uses a vibrating Screen to separate powder particles by its size. Powder particles passing through the screen are deposited in to the feed hopper, fluidized and pumped to spray System.
  • Electric vibrator motor ensures low noise & low power consumption..
  • High Sieving efficiency.
  • Quick and convenient color change.
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Intely High Voltage Monitor

  • Micro Controller based instrument for measuring High voltages.
  • To monitor gun voltage & ground resistance, Portable – can be carried in a hand held box.
  • Measures Tip voltages (0-100kV positive - negative).
  • Measures Ground quality.
  • Best Suits to powder coating & Painting Plants.
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EPON E Electrostatic Oil Purifiers


IMPURITIES IN MACHINE OILS & FLUIDS

The oils and fluids used in machines pick up minute solid contaminants during working. Actually oil molecules and additives break down chemically due to aging, pressure, temperature, moisture etc., and get oxidised to form polar compounds. These compounds combine together to form an insoluble sediment which is termed as vanish/tar. Most machine malfunctions are due to this contaminants which stick on to the active surfaces of the machine, increasing abrasion and reducing lubrication.


WORKING PRINCIPLE

Our range of oil cleaning systems work on the principle of electrostatic.
The oil is circulated through the special electrostatic cell provided in the machine. This cell induces electrostatic charge on suspended solid contaminants in oil/ fluids. These charged suspended particles moves under electric field and deposits on dielectric media provided in the cell.


APPLICATIONS

Pon OilCare cleaning machine can be used for hydraulic , lubricating oils and synthetic fluids which are non conductive and have less than 500PPM moisture.


ADVANTAGES

  • Reduce machine down time
  • Machine Can be put on line
  • Removes both polar, non-polar & neutral particles
  • Filtration efficiency is down to 0.01 micron
  • Reduce environmental liabilities
  • Prevents sticking or friction of moving parts such as servo/directional valves
  • Increases heat transfer efficiency in heat exchangers by reducing deposits
  • No clogging & pressure losses as in mechanical filtration
  • Increases oil life and reduces maintenance

SPECIAL FEATURES

  • Works on 230V single / 440V three phase
  • Maximum power consumption: 250W Micro-controllerbased system with LCD display consisting of:
  • Fault indication - Oil temperature - High voltage applied - Current flow (mA) - Running Hrs

END USERS

Plastic Machinery Steel Industries
Construction Machinery Sugar Mill
Hydraulic Press Turbine Oil In Hydro Power Plants
Aviation Instrumentation & Refrigeration
Mining Machinery Earth Moving Equipmetns
Transmission Equipments Aluminum Extrusion Plant
Machine Tools Plywood Hot Press
Automobile Industry Servo Valve Controlled Hydraulic System
Power Press Leather Processing


PON OilCare Oil Filteration Service

Pon Oilcare engineers will come on-site and quickly get your oil back to normal operating levels and provide you with the most advanced on-site analysis report in the industry


Technical Specifications

Model Dimension (Approx.) Weight Pump Flow Rate Power Consumption Input Power Supply
PON 25 850(L) x 520(W) x 900(H) mm 120 kg. 3.5 LPM 250 W 3 Phase 440V / Single Phase 220 V at 50Hz.
PON 50 850(L) x 520(W) x 950(H) mm 120 kg. 3.5 LPM 250 W 3 Phase 440V / Single Phase 220 V at 50Hz.
PON100 1050(L) x 600(W) x 950(H) mm 120 kg. 3.5 LPM 250 W 3 Phase 440V / Single Phase 220 V at 50Hz.

: : SELECTION GUIDELNES - Selection is based on Volume & Viscosity of Oil :

Type 32 CST 46 CST 68 CST 100 CST
PON25 6200 Litres 4500 Litres 2900 Litres 1600 Litres
PON 50 15000 Litres 8600 Litres 5800 Litres 3200 Litres
PON100 35000 Litres 25000 Litres 10500 Litres 8000 Litres
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